1. Breakthrough in efficient ship unloading technology
Design of new feeding device:
In order to meet the needs of large ship operations, Screw Ship Unloader adopts a new four-window feeding device. This device feeds evenly through four windows, which can greatly improve the feeding efficiency and ensure that the material flows tightly and evenly in the conveying pipe, thereby improving the overall operating efficiency of the ship unloader.
Optimization of screw conveyor:
The screw conveyor is one of the core components of the screw ship unloader. In recent years, the service life of the screw conveyor has been significantly improved by adopting all-wear-resistant materials and optimized design.
Through the special research on the structure of the spiral body, the resonance problem caused by long-distance transportation and high-speed rotation is reduced, making the working noise of the screw ship unloader lower, achieving the operating effect of a "silent" green and environmentally friendly screw ship unloader.
2. Innovation of energy-saving and environmental protection technology
Fully closed transmission system:
The screw ship unloader adopts a fully closed transmission system to effectively control dust pollution. This innovation not only improves the port operating environment, but also reduces pollution to the surrounding environment.
Intelligent energy-saving control system:
Screw Ship Unloader is also equipped with an intelligent energy-saving control system, which can adjust the conveying system speed according to the viscosity of the cargo particles to meet the requirements of large working area and high productivity of ship unloading. This intelligent energy-saving control not only improves the operating efficiency of the ship unloader, but also reduces energy consumption and operating costs.
3. Integration of intelligent technology
Remote operation and automated unmanned operation:
With the continuous development of intelligent technology, Screw Ship Unloader has achieved remote operation and automated unmanned operation. This innovation allows operators to monitor and operate in real time away from the operation site, greatly improving the safety and efficiency of the operation.
In Lianyungang Xuwei Port Area and Taizhou Power Plant and other places, screw ship unloaders have successfully achieved unmanned operation, and the unloading task can be completed through remote monitoring and operation.
Intelligent self-diagnosis function:
The screw ship unloader also incorporates an intelligent self-diagnosis function, which can monitor the operating status of the equipment in real time, and promptly detect and warn potential faults. This intelligent self-diagnosis function not only improves the reliability and stability of the equipment, but also reduces maintenance costs and downtime.
Through the application of machine learning algorithms, the system can more accurately predict possible equipment failures, and then perform maintenance and care in advance, minimizing equipment downtime.
Information and visualization management:
The screw ship unloader also realizes information and visualization management. Through the deep integration of advanced technologies such as PLC control, intelligent identification, digital twins, artificial intelligence and expert systems, the ship unloading equipment can perform posture perception, information fusion and intelligent decision-making during the operation process.
This series of technologies enables the entire production process to be informationized and data transparent, thereby effectively connecting various information flows and realizing closed-loop feedback, visualization and intelligent management.
4. Other technical innovations
Adaptability to all types of coal operations:
Some screw ship unloaders also have the ability to adapt to all types of coal operations. This innovation enables screw ship unloaders to be widely used in different types of coal operation scenarios, improving the versatility and flexibility of the equipment.
Optimized structural design:
The overall stability and durability of the screw ship unloader have been significantly improved through the optimized structural design. The use of a more robust support structure and an optimized drive device design can ensure that the ship unloader can still maintain stable operation in harsh operating environments.
It is focused on the overall solution of dry bulk material port transfer system,
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